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Costs of Building a Custom nU Servers[tm]

  • Select the custom nU Chassis[tm]
  • Select from the standard ATX or microATX Motherboard
    ( preferably with onboard NIC and onboard svga )
  • Select the desired CPU ... Celeron or P3 or AMD CPU
  • Select the desired Memory Options ... SDRAM, DDR, ...
  • Select the desired IDE or SCSI3 Disk drives and capacity
  • Select any additional PCI cards

  • Linux-1U.net/CM Contract Manufacturing Costs

  • Costs of Time
    • Costs of time in meetings
    • Costs of time spent waiting for 3rd party vendors
    • Costs of time for mistakes and 2nd passes
    • Development and Design engineering time

  • Costs of experienced STAFF to perform tasks
    • Costs of mechanical/autocad design time
    • Costs of sheet metal vendor selections
    • Costs of paint shop vendor selections
    • Costs of design and fabrication of custom printed circuit boards
    • Costs of electronic components ( led, wires, switches, pcb, etc )
    • Costs of mechanical components ( screws, foam, cardboard, etc )
    • Costs of inventory of parts ( mechanical and electrical )
    • Costs of inventory management systems
    • Costs of shipping, receiving
    • Costs of linux developments, patches, updgrades, security updates
    • Costs of field service and support of sold systems

  • Costs of new sheet metal
    • AutoCad Drawings for new chassis
    • Sheet Metal vendors
    • Painting vendors
    • Screws and other hardware vendors
    • 2nd and 3rd source vendors
    • Sheet metal QA and QC

  • Costs of a new Custom 1U Chassis Design
    • New Product Specifications
    • Competitor's Products analysis
    • Look-n-Feel of new chassis w/ marketing and customer requests
    • prototypes of new chassis
    • in-house functionality testing of new chassis
    • Air and Heat flow testing
    • leadtimes for design and prototypes

  • Costs of Custom Front Panel
    • Look-n-Feel of new chassis w/ marketing and customer requests

    • Custom membrane and logo designs
    • Custom keypad interface
    • Custom PCB design and manufacturing

    • Power switch and reset switch selection
    • Power, Disks, LAN and fault LEDs
    • Keypad for LCDs
    • headers and pins for interconnect
    • mounting of switches and led and wiring to motherboard

  • Hardware Selection Process
    • Which 1U Chassis
    • Which Power Supply
    • Which Motherboard
    • Which CPU, memory, disks
    • Which switch, leds, lcds

    • Who are the 2nd and 3rd source vendors of these items

  • Linux Optimizations
    • Linux Distro selection
    • kernel optimization
    • Security Policy and Server Hardening

  • New Product Testing
    • Functional tests
    • Marketing and beta Product Testing

  • Inventory Management, Manufacturing and Production Floor
    • Inventory of parts needed to ship completed systems
    • Manufacturing and Cloning and duplication process
    • Daily output capacity of assembly line and reliability
    • QA and QC testing for identical systems

  • Product Shipping, Warranty and Tracking and RMA
  • Product Maintenance and Updates
    • Distribution Server for Product release and updates
    • Testing farm PRIOR to release to customers
    • Too expensive to fly around the country/world to install updates and apply security patches

    • Self-checking Servers
    • Self-Reporting servers to check in regularly
    • Self-updating Servers
    • Self-correcting Servers
    • Self-updating Product releases
    • Self-updating Security Patches


Copyright © 2000
Linux-1U
All Rights Reserved.
Updated: Mon Nov 22 00:08:57 2004 PDT